In the crucial era of high-quality development for the new energy vehicle industry, precision control and efficiency enhancement in manufacturing have emerged as pivotal competitive advantages for enterprises. Are you grappling with challenges like inconsistent motor stator lamination measurements and intricate flat copper wire measurement issues, impeding production progress? Look no further; the latest features of ZEISS CALYPSO software are here to resolve these dilemmas!

ZEISS CALYPSO's curve module has been specifically optimized for motor stator lamination measurement in new energy vehicles. By enhancing measurement stability and visually presenting results alongside a line profile graphic report with nominal coloring, it allows for swift comprehension of measurement outcomes at a glance. Coupled with the refined point cloud data processing function, it efficiently identifies and removes noise, seamlessly handling complex point cloud data in flat copper wire measurements. Proven through practical applications, it significantly boosts programming efficiency and curtails the production cycle.

Upgrading to ZEISS CALYPSO software signifies choosing a solution that holistically improves production quality and efficiency, enabling you to swiftly establish a competitive edge in the manufacturing landscape.

Furthermore, we offer professional software training courses led by a team of seasoned instructors. Through hands-on exercises and case studies, we empower your team to master these features, delve into the software's potential value, and confidently navigate market competitions.

Feature Introduction

Feature 1: Added Multiple Cylindricity Graphic Report Formats (New in 2023 Version)

Feature Scenario

In the production of cylindrical batteries, quality inspection and assessment at each stage are vital to ensuring process stability and consistency. Each step in battery assembly may introduce specific safety risks. Thus, using coordinate measuring machines to measure battery casing cylindricity at multiple stages becomes crucial for preemptive issue detection. Measuring cylindricity often requires circles from at least 5 layers of different heights and multiple cylindrical contour generatrices to ensure comprehensive and accurate calculation results. Upon discovering out-of-tolerance parts, quick troubleshooting based on the measurement report, precisely pinpointing deviation locations, is essential for process improvement.

Feature Value

The previous version of the ZEISS CALYPSO cylindricity graphic report integrated circles of different heights, hindering intuitive observation and in-depth analysis. The new version separately identifies circles at each height, enabling users to swiftly judge deviation positions and dramatically enhance problem analysis efficiency.

▲Left: Old Report, Right: New Report

Feature 2: Rapid Single-Point Probing with ZEISS VAST Probing (New in 2021 Version)

Feature Scenario

The 2021 version of ZEISS CALYPSO introduces the ZVP function, tailored for rapid single-point probing with XXT and optical probes. This function enables specific coordinate measuring machines to achieve swift data acquisition during single-point probing. While this may slightly affect measurement accuracy, its benefits are particularly pronounced in applications with less stringent tolerance requirements.

Feature Value

Whether in contact or optical non-contact measurement, enabling the ZVP function can effectively increase inspection efficiency by over 30% when measuring stator lamination and prismatic battery terminal dimensions.

Feature 3: Curve Module Optimization (New in 2022 Version)

Feature Scenario

The stator is the heart of the new energy vehicle motor. Currently, most wound stator cores are crafted from silicon steel sheets through punching and stacking. The evenly spaced slots on the core's inner circle accommodate wound coils. Thus, strict control over single lamination concentricity and profile is essential, as these parameters directly influence motor performance and lifespan.

Feature Value

The newly added functions in the 2022 version's curve module are effectively applicable to lamination measurement. Specifically:

1. By utilizing connecting line segments combined with Gaussian filtering, fluctuations at the start and end of some closed curves are optimized, rendering measurement results more stable and reliable.

2. A novel line profile graphic report with nominal coloring is introduced, clearly and intuitively showcasing narrow angles and positions with significant deviations.

3. Pre-alignment functions for the best fit within the tolerance zone and in cases of large deviations are added, optimizing abnormal best-fit results when the actual curve significantly deviates from the nominal curve.

Feature 4: Point Cloud Data Processing Optimization (New in 2022 Version)

Feature Scenario

As a stator component, flat copper wire must be assembled into slots formed by punched silicon steel sheets. The number of flat copper wires in these slots determines the motor's power density. Since flat copper wires are highly susceptible to deformation from external forces, and dimensions like bending angle and flat wire thickness must be precisely controlled, pure contact measurement equipment falls short. However, non-contact measurement with a LineScan probe effectively addresses this challenge.

Feature Value

Point cloud data obtained after scanning flat copper wires with the LineScan probe often contains noise interference and fixture-related point cloud information. To address this, the 2022 version of ZEISS CALYPSO software includes a series of point cloud acquisition and processing functions:

1. The "Remove Islands" function swiftly eliminates discrete point clouds that interfere with measurements, enhancing data quality.

2. The LineScan's search domain can be flexibly adjusted, significantly improving the quality of the collected point cloud.

3. The search volume and edge spacing of the point cloud can be freely adjusted, and it automatically matches point clouds conforming to selected geometric elements, maximizing programming efficiency and saving operation time.